<img height="1" width="1" style="display:none" src="https://www.facebook.com/tr?id=581762308638785&amp;ev=PageView&amp;noscript=1">

the feed

Bite Sized Insights for Food Industry Professionals

The Feed Alchemy Systems Blog

Avoid Fallout from Foodborne –Related Outbreaks and Recalls

Posted by Jeff Chilton

May 8 2018
May 8 2018

The food industry has seen significant fallout amid recent widely publicized foodborne illness outbreaks and recalls related to romaine lettuce and shell eggs. In USDA regulated facilities, there have been 6 recalls in the past month. Four of these were related to foreign matter contamination, one for E. Coli O157:H7 contamination and one for processing deviations.

 

Continue Reading →

Topics: Consulting

Improving Operations with Statistical Process Control

Posted by Jeff Chilton

Apr 10 2018
Apr 10 2018

Statistical Process Control (SPC) is top of mind for the food industry. The recent changes to the SQF Quality Code have prompted new interest, since additional requirements for SPC training and applications have been added to the code. In addition, progressive companies recognize the benefit of using SPC applications throughout the manufacturing process at key process control steps.

Continue Reading →

Topics: Food Safety, Compliance, Consulting

How to Build a HACCP Plan for Compliance

Posted by Jeff Chilton

Mar 23 2018
Mar 23 2018

A solid HACCP plan protects your business, brand, and consumers. HACCP is a process control system designed to identify and document the right steps to protect food safety. From there, a hazard analysis is documented. Then critical control points, critical limits, monitoring, corrective action, verification, and recordkeeping procedures are identified. The HACCP system proves products are safe — from manufacturing to consumption.

Continue Reading →

Topics: Compliance, Consulting

HACCP and Preventive Controls Comparisons: Q&A with Industry Expert

Posted by Jeff Chilton

Mar 7 2018
Mar 7 2018

Do you know the difference between a HACCP Plan and a Food Safety Plan? Do you know if your facility requires a designated Preventive Controls Qualified Individual or HACCP Trained I­­­ndividual? Jeff Chilton, VP of Professional Services at Alchemy Systems answers frequently asked questions and more.

Continue Reading →

Topics: Compliance, Consulting

GFSI Drives Food Safety Improvements Trends

Posted by Jeff Chilton

Feb 23 2018
Feb 23 2018

The GFSI conference is right around the corner — this March in Tokyo! This annual event draws over 1000 food safety professionals from over 60 countries. Participants discuss upcoming trends, scientific information, and new requirements for future GFSI benchmarking standards. This year’s conference will focus on successful implementation strategies for GFSI systems.

Continue Reading →

Topics: Food Safety, Compliance, Consulting

SQF Code Edition 8: Ready or Not, Here It Comes!

Posted by Jeff Chilton

Jan 3 2018
Jan 3 2018
The new SQF Codes for Edition 8 become effective on January 2, 2018, when SQF certified suppliers are expected to comply with these new requirements. There are some significant changes, including new required programs, and revised requirements for existing programs and plant conditions.
Continue Reading →

Topics: Compliance, Consulting

Exploring the Value of Quality Management System Training: Q&A with Industry Experts

Posted by Siobhan Welch

Nov 6 2017
Nov 6 2017

While food safety is paramount, it alone will not ensure continued sales and overall business success. The new SQF Quality Code, developed by the Safe Quality Food Institute (SQFI) includes system elements defined in the various SQF Food Safety Codes. LeAnn Chuboff, Vice President of Technical Affairs at SQFI and Bill McBride, SQFI Regional Representative, explain the value of educating food safety professionals to ensure consistent quality standards.

Continue Reading →

Topics: Compliance, Consulting

6 Steps to a Sustainable GFSI System

Posted by Jeff Chilton

Oct 27 2016
Oct 27 2016

A sustainable management system is essential to meeting the requirements of any audit. With so much at stake and so many competing demands from regulators, customers, and consumers, securing a sustainable GFSI system can be a challenge. It’s safe to say that most companies have a goal to remain audit-ready all the time, but in reality many find themselves playing catch-up and conducting ‘fire drills’ just prior to re-certification. So, how do leading food companies stay audit-ready 24/7?

 

Continue Reading →

Topics: Food Safety, Compliance, Consulting

Top 5 HACCP Reassessment Mistakes

Posted by Tom Aniolowski

Sep 6 2016
Sep 6 2016

Whether your USDA plant operates under HACCP principles or you’re an FDA plant preparing to implement a food safety plan under FSMA, avoiding food safety pitfalls should always be a top priority. By maintaining control over major food risks, the industry assures consumers that food products are as safe as current science, technology, and regulatory environments allow.

Continue Reading →

Topics: Compliance, Consulting

How to plan for USDA HACCP validation: Q&A with food safety consultants

Posted by Tara Guthrie

Nov 10 2015
Nov 10 2015

Earlier this year, the USDA Food Safety Inspection Service (FSIS) released the final requirements for Hazard Analysis & Critical Control Points (HACCP) systems validations. The new HACCP regulations go into effect January 4 for large establishments (500+ employees), then in April for smaller (<500 employees). Will your company be ready in time to avoid non-compliance and enforcement actions?

Alchemy asked two food industry consultants to address a few questions from food industry professionals like you. 

Continue Reading →

Topics: Compliance, Consulting

Four Key Stops on the Journey from HACCP to HARPC

Posted by Jeff Chilton

Oct 12 2015
Oct 12 2015

The Food Safety Modernization Act will soon have a dramatic impact on the food safety and regulatory landscape for facilities producing products regulated by the FDA. The Preventive Controls for Human Foods proposed rule, which is expected to be published as a final rule this month, will significantly change the way food manufacturing companies document their food safety systems.

Continue Reading →

Topics: Compliance, Consulting

5 Steps for Effective HACCP Reassessments

Posted by Jeff Chilton

Jul 17 2015
Jul 17 2015

HACCP Plan reassessments are required to be performed at least once a year. It is not only mandated by USDA and FDA regulations, but also by the Global Food Safety Initiative (GFSI) for companies certified under SQF, BRC, FSSC 22000 or IFS. In short, your HACCP plan should be a living document that continually and accurately reflects current operations. It assures your food safety system is kept up-to-date throughout the year.

Reassessments are necessary whenever any changes occur that could affect your hazard analysis or alter any current HACCP plans.

Example circumstances for HACCP reassessment include:

  • Changes to or addition of new ingredients
  • Revised formulations 
  • New equipment 
  • New packaging
  • New production processes
  • Changes to the intended consumer population
Continue Reading →

Topics: Compliance, Consulting

HACCP Validation - Are you doing it right?

Posted by Jeff Chilton

Jun 11 2015
Jun 11 2015

*Editor's note: this post is the first in an ongoing HACCP series. 

The concept of HACCP validation has long been a mysterious and confusing topic for many people. Since it is included as a part of HACCP principle number 6 for verification, the validation requirement is often misunderstood.

There are many advocates, myself included, that feel like the National Advisory Committee for Microbiological Criteria for Foods should revise the standards to clarify the topic and give it the attention it deserves. Until then, I hope to help you learn the elements of validation and how you can prepare for the new Food Safety Inspection Service (FSIS) requirements before enforcement begins in 2016. 

Continue Reading →

Topics: Compliance, Consulting

Join our network of innovators and stay on top of the latest tips, trends, and best practices.

Like What You See?

Webinars on Demand