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The Feed Alchemy Systems Blog

Foreign Material Prevention using FMEA and Food Safety Culture

Posted by Bill Potter

Aug 26 2019
Aug 26 2019

Foreign material prevention is among the most talked-about topics these days in the food safety world. After years of industry focus on this topic, prevention and mitigation of foreign material seems to be emphasized more now than ever.

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Topics: Food Safety, Operations, Compliance

Driving a Culture of Operational Excellence

Posted by Tom Aniolowski

Jul 15 2019
Jul 15 2019

Operational Excellence is a common term that is used in a variety of manufacturing operations. OE has been employed for quite some time in the automotive and parts manufacturing industries and has recently been more of a focus in the food and beverage industries. Operational Excellence is a business methodology which involves making continuous improvements to a company and its processes to achieve a competitive advantage. Although it seems like a straightforward definition, implementing and sustaining continuous improvement is challenging.

 

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Topics: Safety Culture, Alchemy Academy

The Contrast Between Verification and Validation

Posted by Jeff Chilton

Jun 14 2019
Jun 14 2019

Verification and validation seem similar. Both are included as part of HACCP Principle Number 6 for verification. Both are talked about simultaneously. So, is there really a difference? Yes! A big difference!

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Topics: Food Safety, HACCP, USDA, Alchemy Academy

World Food Safety Day 2019

Jun 7 2019
Jun 7 2019

On behalf of my fellow Alchemists and consumers in every corner of the world, we extend a big thank you to the hard-working food safety professionals around the world in celebration of today – the world’s first ever annual Food Safety Day.

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Topics: Food Safety, food, HACCP, Compliance, Alchemy

Risk Assessment: Your Questions Answered

Posted by Tim Newbold

May 13 2019
May 13 2019

 Risk Assessment

Risk assessment is a process used to identify, evaluate, and assess the levels of risk using a systematic approach for determining probability or risk and the consequence of that risk. 

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Topics: HACCP

What to Expect at the 2019 Alchemy Engage Conference

Posted by Robyn Goddard

May 9 2019
May 9 2019

 It’s that time again! The Alchemy Engage Conference is back in full swing! Register early to save your seat (and some dough) with a ticket for this unique and exciting 3-day event focused on engaging employees to drive culture, compliance, and bottom-line results! 

What to expect?

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Topics: Alchemy Engage

Environmental Monitoring – A Critical Component of Food Safety

Posted by Jeff Chilton

Apr 15 2019
Apr 15 2019

Environmental monitoring has become the center of attention for good reason lately. New requirements by FDA and GFSI standards have raised the importance of environmental monitoring programs (EMP’s).

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Topics: Alchemy Academy, Consulting

Protect Food Against Intentional Adulteration

Posted by Jorge Acosta

Mar 27 2019
Mar 27 2019

Growing up, my grandfather used to tell us that we had to learn from the mistakes of others because we will not live long enough to make all the mistakes on our own. That said, US-based companies need to stay informed on what is going on around the world related to intentional adulteration.

 

 

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Topics: Alchemy Academy, Consulting

Leverage New Learning Methods in Manufacturing

Posted by Siobhan Welch

Mar 20 2019
Mar 20 2019

Today’s manufacturing workers are diverse, spanning generations, education, and cultures. Finding universal ways to effectively train all workers is key to maintaining quality and safety on the floor.

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Topics: Training

3 Tips for Operational Excellence within Pet Food Manufacturing

Posted by Siobhan Welch

Feb 28 2019
Feb 28 2019

When it comes to food manufacturing, the pet food industry isn’t always in agreement on how to properly test and inspect pet food products. While it’s true that pets aren’t people (although some might argue with that!) it’s still critical to reduce the number of pet food recalls that have been steadily rising in recent years. Setting standardized industry guidelines that improve safety in pet food manufacturing can do much to reduce pet illnesses and fatalities due to foodborne illness.  

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Topics: Food Safety, Training

6 Methods of Preventing Food Safety Risks

Posted by Jeff Chilton

Feb 13 2019
Feb 13 2019

Food safety is more important than ever — and not following proper protocol can lead to lives lost, not to mention hurt profits, tarnished brands, and low consumer trust. The new SQF Fundamentals Code outlines 6 common causes of food safety hazards to watch out for and account for in your food safety plan. Learn how to spot if they apply to you, and how to implement a solution before you risk failing an audit, or worse, compromising consumers’ safety. For more on the new SQF Fundamentals Code, watch the full webinar with SQFI.

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Topics: Food Safety, Webinar

2018 in Review: The Good, the Bad, and the Ugly

Posted by Jeff Chilton

Dec 11 2018
Dec 11 2018

2018 has been the year of the Good, the Bad and the Ugly in the food industry. The Ugly is still going on right now with the two major foodborne illness outbreaks and product recalls plaguing the industry. The Center for Disease Control (CDC) advises not to serve or sell any Romaine Lettuce contaminated with E. Coli O157:H7 from the Central Coastal growing regions of North and Central California. This outbreak has resulted in 52 cases in 15 states with 19 hospitalized and two of the 19 experiencing kidney failure. The CDC expects these numbers to rise as more cases are brought to light.

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Topics: Food Safety, Alchemy Academy

How to Transform Frontline Workers into Leaders

Posted by Siobhan Welch

Nov 1 2018
Nov 1 2018

Imagine this: your best frontline worker is promoted to floor supervisor. Yet, after weeks on the new job, juggling unfamiliar tasks such as managing former peers and dealing with compliance paperwork, they become overwhelmed. When frustration rises, they throw in the towel, leaving management scrambling to find a replacement. But what happens when the new supervisor is also underprepared? 

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Topics: Training, Alchemy Academy

How to “See Safety” Using Visual Literacy

Posted by Doug Pontsler

Oct 30 2018
Oct 30 2018
  • Have you ever heard these comments during an incident review?
  • “We have walked by that hazard hundreds of time and never saw it!”

  • “We can’t see the forest through the trees! We need fresh eyes on our facility to see the hazards we no longer see.”

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Topics: Food Safety, Workplace Safety

How a Strong Orientation Program Improves ROI

Posted by Jessica Bergey

Oct 26 2018
Oct 26 2018

Did you know new employees who have a good onboarding experience are 69% more likely to stay with the company? In fact, according to some research, up to 20% of employees will bail within the first 45 days if they don’t feel welcome and prepared.

At Clemens Food Group, a family-owned company that provides quality pork products for retail, foodservice, and manufacturing customers, we employ about 3,000 workers throughout the United States. Part of our training program focuses on a strong onboarding program because we believe solid orientation training sets employees up for success. 

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Topics: Training

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